Customization: | Available |
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Standard: | China GB Code |
Tolerance: | +/-0.10mm |
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How long does it usually take to complete sheet metal customization? What are the advantages and disadvantages of sheet metal customization? What is the difference between sheet metal customization and ordinary sheet metal? Sheet metal customization is a comprehensive cold processing process involving metal sheets (usually below 6mm), which aims to deform the raw materials into products of the required shape and size through a series of process steps. The following are the main process flows and key points of sheet metal customization: 1. Process flow Raw material preparation: According to customer requirements and design requirements, select suitable raw materials, such as iron plates, stainless steel plates, aluminum plates, etc., and determine the appropriate thickness and specifications. Make drawings: According to customer requirements and product specifications, make detailed sheet metal drawings, including information such as shape, size, bottom structure, bending line, etc. Cutting: According to the dimensions on the drawing, cut the raw materials into the required shape and size by shearing, punching, laser cutting, etc. Bending: Use a bending machine to bend the sheet metal parts obtained by cutting according to the bending lines on the drawing. When bending, it is necessary to consider the characteristics of the material and the processing requirements to adjust the bending angle and bending radius. Welding: For parts that need to be connected, spot welding, touch welding, submerged arc welding and other welding methods are used for connection. Grinding and polishing: Grind and polish the welded sheet metal parts to make their surface smooth and flat. Surface treatment: According to customer requirements and product requirements, galvanizing, spraying, electroplating and other surface treatments are carried out to increase the corrosion resistance and aesthetics of the sheet metal parts. Assembly: Assemble the sheet metal parts that have undergone bending, welding, grinding and other process steps, and splice and fix them according to the assembly requirements on the drawings. Inspection and debugging: Inspect and debug the assembled sheet metal parts to ensure that their size and performance meet the requirements. Packaging and transportation: After inspection and debugging, pack them to protect them from damage, and select appropriate packaging materials and methods for packaging and transportation according to customer requirements and transportation methods. 2. Customization points Shape customization: Sheet metal processing can be customized through cutting, bending, punching and other processes to meet the needs of different products. Material selection: According to product requirements and customer needs, select suitable raw materials, such as iron plates, stainless steel plates, aluminum plates, etc., and determine the appropriate thickness and specifications. Processing accuracy: Sheet metal processing needs to ensure high precision to meet the size and performance requirements of the product. For example, 3Q MACHINING provides high-precision processing services with an accuracy of +/-0.001 mm. Surface treatment: According to product requirements, appropriate surface treatment is performed to increase the corrosion resistance and aesthetics of the product. Cost control: In the process of sheet metal customization, cost control needs to be considered. Reduce costs by optimizing design, selecting appropriate processing methods and raw materials, and improving production efficiency. 3. Application scope Sheet metal customization is widely used in chassis, bracket processing, electronic equipment housing processing, transportation tool parts production, furniture and props production and other fields. These fields require customized products of different shapes and sizes to meet various operational needs. In short, sheet metal customization is a complex and delicate process that requires experienced process personnel to operate and monitor. Through reasonable process flow and customization points, high-quality sheet metal products that meet customer needs can be produced. |